defense & manufacturing

 

FNSS Defense Systems Inc.

FNSS Savunma Sistemleri A.Ş. is an Turkish-American joint venture company established by NUROL Holding of Turkey and BAE Systems Land & Armaments L.P. of USA, being the first private sector defense industrial company in Turkey. 

1st package Armored Combat Vehicle (ACV) Contract made between FNSS and the Turkish Government to produce 1698 Armored Fighting Vehicles (AFVs), Advanced Armored Personnel Carriers (AAPCs), Armored TOW Vehicles (ATVs) and Armored Mortar Vehicles (AMVs) became effective in 1989. The facilities situated on a total area of 280.000 square meters in Gölbaşı started the production in August 1991. The  contract has successfully been  completed in 2000. 

154 people work at FNSS as of February 2007. 

Other than vehicle manufacturing activities, FNSS carries out successful studies on different types of vehicles and weapon systems by means of the R&D Department it has set up. FNSS is also capable of upgrading aged and worn out tracked armored vehicles and tanks. 

Besides vehicle production, FNSS also provides its customers with services such as all kinds of user training including 5th echelon maintenance training, as well as spare parts supply and repair and maintenance support. 

FNSS has been transferring modern technologies to Turkey through the armored combat vehicles manufactured with technology transfer and thus contributes to Turkish Armed Forces' integration with the contemporary technology. FNSS has the most advanced computer hardware and software and utilizes CAD/CAM (computer aided design and computer aided manufacturing) and direct numerical control systems compatible with modern defense industry technology in production. The company has modern quality assurance laboratories including a ballistics testing laboratory.. 

FNSS has also considered vendor base development important and within a very short period of its establishment, it has made training, system, apparatus and machinery investments in over 100 companies to enable them to achieve NATO military specifications' quality level requirements. 

As a result, FNSS has achieved a local content rate above 80%, excelling its commitment and making a great contribution to the development of Turkish defense industry sector. 

FNSS has certifications of AQAP-110, the highest NATO quality assurance system and, ISO 9001-2000, obtained from Lloyd's of UK. 

Vehicles manufactured by FNSS were used for thousands of kilometers under battle conditions by Turkish Contingencies serving with the United Nations Peacekeeping Forces in Somalia, Bosnia and Herzegovina and Kosovo, and has received admiration of the Turkish Soldier. 

In addition to serving the Turkish Armed Forces, a significant objective of FNSS is to provide exports opportunities to Turkey. FNSS established its first exports relation with the United Arab Emirates (UAE) in 1997. More than 100 vehicles in different configurations were built and delivered to UAE under the agreement signed. Deliveries under this contract have been completed. 

The company signed contract with Malaysia in 2000 for its second exports project to manufacture and deliver different types of Armored Combat vehicles. The project was completed in 2004. Under this contract the technology transfer has also been made to the said country. This was the biggest defense system exportation achieved so far in the Turkish Defense Industry Sector in one go. 

The company has also exported Armored Recovery Vehicle to Philippines Armed Forces.

FNSS signed in October 2000 with the Undersecretariat for Defense Industries the 2nd package of Armored Combat Vehicles contract covering production of additional Advanced Armored Personnel Carriers. Production and deliveries under this contract have already been completed. 

In addition to vehicle sales, FNSS realizes sales of spare parts, kits, subsystems and logistics packages. In this context, the company signed a long term contract with Belgium Army to provide logistics and technical support to their existing M113 and AIFV type vehicles. FNSS also exported parts and subsystems to the countries such as Canada, USA, Chile, Australia, Pakistan, Egypt, Bahrain, Jordan, Saudi Arabia and continues sales to NAMSA (NATO Maintenance and Supply Agency).  FNSS has also modernized and upgraded AIFV and M113 vehicles for some of its customers. 

FNSS recently completed the development of a new Wheeled Armored Vehicle family called “PARS”. PARS is the new family of Wheeled Armored Vehicle that would provide any user, or multiple users, with the right size vehicle- or type of vehicle platform - to suit his needs or mission requirements. It is a “System of System” based on a modular concept. The PARS family includes a 4X4, 6X6, 8X8, 8 X 8 L and 10X10 using 98% of the same components. This system of wheeled vehicles with its advanced design, large payload capacity, exceptional mobility and common components meets the most challenging mission requirements.  

FNSS was recently selected by SSM to develop the Mobile Amphibious Assault Bridges to meet the need of Turkish Land Forces. The contract between SSM and FNSS was signed in January 2007. The value of the contract is US$ 130.8 million. The Amphibious Assault Bridge platform will use main automotive components of FNSS designed PARS 8x8 Wheeled Armored Vehicle. 

FNSS is also offering the land systems it has acquired license for and the vehicles it has developed on its own as well as the subsystems related with these. Among these products are Armored Combat Vehicles with different weapon systems, M8 General Purpose Battle Tank, M113 A300/A350 Upgrade, BvS10 ATTC, Fennek 4x4 Recce Vehicle, RG-31 4x4 Mine Protected Vehicle, 155 mm Self-propelled Howitzer, AAV7-Armored Amphibious Assault Vehicle, ACV – S Armored Combat Vehicle and Sharpshooter One-man Turret.

 

 
 
Nurol Machinery & Industry Co. Inc. / Machinery Division

www.nurolmakina.com.tr

Nurol Machinery&Industry Co.Inc. was founded in 1976 to construct turnkey industrial plants and perform large scale contracting works, including steel construction and machinery production and the company has completed various projects so far.  

Nurol Machinery involved in defence sector and established it’s new facility in Sincan Ankara Industrial Zone in 1992 for defence related production. Steel construction and machinery production are going on in Steel Division located in Kazan/Ankara.

 

Nurol Machinery, which performs its activities in the defence sector, carries out its production in an indoor area of 16.693 m2 on a land of 62.828 m2, with a team of 90 people. Nurol Machinery holds following certificates; 

  • AQAP-2110 Quality Assurance System Certificate – The Ministry of Defence
  • ISO-EN-9001-2000 Quality System Certificate – The Turkish Standards Institution
  • National Facility Security Certificate “National Confidential” – The Ministry of National Defence

 Nurol Machinery has following manufacturing capabilities;

·         CNC benches with four and five axial machining centres

·         Laser and plasma cutting benches

·         Horizontal and vertical lathes

·         CMM coordinate measurement system

·         Aluminium and armoured steel welding lines (TIG, MIG)

·         Water filtered painting cabinets

·         Non-destructive testing equipment

·         Universal benches

and following softwares are in use;

  • MAPICS ERP “Manufacturing Resources Planning Program”
  • For Production and Research&Development CATIA, AutoCAD and Solid Works, CAD/CAM

Main Products: 

·         For the Tracked Armoured Combat Vehicles (ACV) produced by FNSS;

o   Bolt on Armour Set

o   Gunner’s Cupola

o   Commander’s Cupola

o   NBC Nuclear, Biological and Chemical Air Filtration System

o   25 mm. Dragar Gun/Turret Gun Station

 ·         RN-94 6x6 Wheeled Armoured Vehicle;

·         İZCİ 4x4 Wheeled Armoured Vehicle

·         Riot Control Vehicles (TOMA)

·         Shelter systems

·         Manufacturing of various parts 

Completed Projects and Projects in Progress: 

-      In 2006, Nurol Machinery and Industry Co Inc. designed and manufactured 2 units trailers with dual generator, 1 unit sensor table, 1 unit shelter and trailer for Infrared Measuring System Project and delivered to ASELSAN as a turnkey in 2007. 

-      In 2006, Nurol Machinery and Industry Co Inc. started to manufacture various parts for FNSS for APC Modernization Project. These parts are still under production. 

-      In 2006, Nurol Machinery and Industry Co Inc. signed the contract with Turkish Police for the manufacturing of 24 units Riot Control Vehicles. Deliveries of these vehicles shall be completed in 2007. 

-      In 2007, Nurol Machinery and Industry Co. Inc. signed the contract with Falath Petroleum located in Ethiopia for building of Cement Factory of 2500 ton/day clinker. Project shall be completed in 3 years. 

-      In 2007, Nurol Machinery and Industry Co. Inc. signed the contract with Georgian Ministry of Interior for the manufacturing of 70 units Wheeled Armoured Personnel Carriers. First vehicle shall be delivered at the end of 2007 and the manufacturing of 70 vehicles shall be completed till the end of 2008.

 

 
Nurol Machinery & Industry Co. Inc. / Steel Construction Division

www.nurolsteel.com

Nurol Machinery and Industry Co. Inc./ Steel Construction Division occupies an enviable status among the leading Turkish companies in the field due to the significant progress it has displayed over the years through its high sense of quality and its solid experience in the construction and assembling of industrial facilities, airports, stadiums, hangars as well as its successful completion of important projects in and out of the country. 

The manufacturing plant located in Ankara on a land with an area of 75 decars, has 16.000 m2 of indoor and covered space. Annual production capacity at the plant is 12.000 thousand tons of steel construction and technological equipment.


IAs a result of plant modernization, upgrading of facilities and investments in new technology, Nurol Machinery and Industry Co. Inc./ Steel Construction Division is capable of manufacturing all sorts of steel construction and technological equipment at its plant equipped with NC milling and boring machines, metal forming, automatic shot blasting, automatic profile cutting drilling lines, automatic beam welding line, CNC pipe cutting, CNC and NC steel construction processing machinery. 

There has also been a significant progress in the R&D field and new investments are made in light steel structures. Our Quality Management System which is set up to monitor technological adjustments to the changes and developments taking place in the industry continues to play a major role in line with our mission and vision supported by all of our expert and high talented staff.  

Workers’ health, job safety, and environmental issues are of primary importance to us, therefore, they are being monitored continuously by the most up-to date systems operated by a group of experienced people. 

Nurol Machinery and Industry Co. Inc./ Steel Construction Division holds ISO 9001-2000 certificates in addition to the DIN certificates awarded by SLV Berlin-Brandenburg GmbH. They are DIN 18800, DIN 18808 and DIN18809. After successful completion of the ASME works, ASME Sect. VIII Div.1 U&S certificates were also awarded to our company.

 

NZ Steel Construction Engineering Building Industry and Trade Inc.

 

www.nurolzemansteel.com

NZ (Nurol Zeman) Steel Construction Engineering Building Industry and Trade Inc. , was founded in early 2005 by the marriage of Nurol Machinery/Steel Division, a leading corporation in Turkey and the Zeman Group, a leading Austrian steel construction company with 20 locations in Europe. This partnership consists of not only the total investment of 1.850.000;€ by Nurol Machinery Inc. for the SIN Profile Production line which has been developed and constructed by Company Zeman and erected at Kazan-Ankara factory of Nurol Machinery Steel Division again under the supervision of Company Zeman, but also the establishment of NZ Steel Inc. with 50% ownership of both companies, which is making the engineering, sales and marketing activities to present and sell this spectacular product. NZ has united the vast experience of Nurol in domestic and international markets and the international manufacturing and project implementation experiences of Zeman with a view to enter new markets. Owing to the experience of its constituent companies on international projects, standards, and modern project management techniques, NZ will achieve successful implementations in new markets.

 

NZ is a reliable corporation which has the financial support and the accumulation of knowledge of its constituent companies. The priority objective of NZ Steel is to advise, design, calculate, construct, produce, deliver and assemble anything from complex steel structures to all purpose industrial hangars such as shopping centers, sports complexes and tailor made hangars in countries like Turkey, Israel, Egypt, Syria, Jordan, Lebanon, Persian Gulf, Azerbaijan, Turkmenistan, Uzbekistan, Kazakhstan, Kyrgyzstan. 

We are proud of presenting the high technology product SIN Beam (Corrugated Web Beam) which provides economical solutions for large spans , high load-bearing capacity , a minimum production time and Legato Arc Systems  which allows to curve meanwhile commonly used and well known straight trapezoidal corrugated metal panels to arched elements  to Turkish Steel Industry. 

The high technology SIN beam provides economical solutions for larger spans and high load-bearing capacity in minimum production time. Girders, columns, single and multi-nave frames, bridge structures, craneway girders and frame works with larger spans are produced more economically and safely by the SIN beam. 

Compared to the classical approach ;SIN Profiles  are  showing the following crucial characteristics:   

  • High load-bearing capacity with comparatively low design weight

  • Increased savings with increasing spans

  • Saving in building height compared with lattice beam constructions

  • Utmost optimization of weight due to adaptability of building heights

  • Minimum loss in production

  • Fast production through complete automation and short delivery times

  • Suitable to use for a span of 40 m. without using a column

The new age SIN beam will open a new road in the design, fabrication and erection of hangars, industrial buildings, sports, exhibition and leisure complexes.  SIN beams produce exceptionally economical and technically sophisticated structures improved by a revolutionary design technology and high load-bearing capacity. Leading companies are now choosing SIN beams for their construction needs SIN beams’ high quality, safe construction is used in shopping malls, business centers and factories.  SIN beams, economical and popular around the world, are now available in Turkey. Due to sophisticated computer controlled equipment, all costly and time consuming welding processes are minimized through automation. Brief processing times for the corrugated web beams (automatic welding capacity of 1 m per minute) guarantee the specified production deadlines.   

As a summary NZ Steel Inc. is continuing its activities at his office in Ankara/Karum Business Center Nr. 21/446, in order to present the SIN Profiles to Turkish steel sector, which will anyway cause a revolution in steel industry in a very short time period. These profiles have been already used for Real and Metro Shopping Malls in Germany and Poland. 

In order to make the marketing of the SIN Profiles  lots of marketing activities such as participation to the fairs, advertisements in different sectoral magazines and newspapers are being done. 

Also project,fabrication and erection works have been finished with signing the initial acceptance for Seramik Anka Project (Seramik Toprak Urunleri Ltd) in December 2006 which was built in Çifteler / Eskişehir approximately 24.000m2 area  

Project studies were started in May 2006 and 1016 tons steel materials were used in this project which consists of 7 different parts. Whole project works were made by NZ engineers which the fabrication of the construction were made by Nurol Makina A.Ş. Çelik Işletmeleri.The project has included fabrication and the erection of the steel construction and supplying, delivering, erecting of the roof and façade claddings approximately 35.000 m2 area. 

After achieving Seramik Anka factory building Project,expansion building steel construction works have been given to NZ Steel Const. within the current contract which will be constructed in 2007 and approximately 16.000m2 area. 

NZ Steel Construction spent a successful year, completed 15 projects using with SIN profiles in 2006  

 

 

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